From Excellence to Outstanding: Decoding KBC's Rise Through Industry-Academia-Research Collaboration


Release date:

2011-11-10

  Many ordinary moments often take on extraordinary significance simply because of the way they are marked by small events.
  October 17, 2011, was an ordinary day for Hunan KBC Composite Materials Technology Co., Ltd. (referred to as "KBC"). That morning, the Provincial Conference Commending Outstanding Professional and Technical Talents was held in Changsha. Wang Yuejun, the company's Production Director, was recognized as a specially outstanding provincial talent and appointed as a Senior Engineer. While this may seem like a small milestone for KBC, a high-tech enterprise, it actually sheds light on the secret behind the company's remarkable growth trajectory. Established just six years ago, KBC has placed independent innovation at the core of its development strategy, successfully achieving simultaneous improvements in both the quality and pace of its expansion.


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  On June 8, 2011, the Provincial Development and Reform Commission and the Provincial Department of Industry and Information Technology approved the "Report on the Application for Special Funds in 2011 for the Industrialization Project of Large-Scale, High-Performance Carbon Fiber Composite Insulation Cylinders by Hunan KBC Composite Materials Technology Co., Ltd."—a key initiative for industrial revitalization and technological upgrading. The implementation of this project will provide high-performance functional structural materials to support the development of the solar photovoltaic industry.
  Looking back at KBC's development history, this undoubtedly marks a significant milestone. KBC is a high-tech enterprise invested and controlled by Central South University, founded under the leadership of a group of renowned experts and scholars from China's new materials industry. The company primarily focuses on the research, development, and commercialization of carbon/carbon composite materials and their related products, integrating scientific research, production, and industrial demonstration into a modern, comprehensive operation. KBC was established in June 2005. At that time, after Central South University’s "Preparation Technology for High-Performance C/C Aviation Brake Materials" project won the First Prize of the 2004 National Technological Invention Award, the university aimed to foster more projects with independent intellectual property rights and build a distinctive cluster of advanced composite material technologies in our province. To achieve these goals, KBC was set up in Yiyang, addressing two key challenges: first, the commercialization of the groundbreaking technological achievements from the First Prize-winning invention; and second, tackling the critical technical bottlenecks currently hindering the widespread civilian application of C/C composite materials. To overcome these challenges, the Provincial Department of Science and Technology provided targeted scientific and technological support to Hunan KBC Composite Materials Technology Co., Ltd. through its "Provincial New Industrialization Special Project" in both 2006 and 2007. Thanks to this support, the company has made groundbreaking strides in the civilian application of C/C composites—successfully resolving the technical hurdles associated with the three-dimensional fabrication of continuous carbon fiber felts, while simultaneously developing a range of high-performance C/C composite products tailored for civilian use. As a result, KBC has not only secured a leading position in several cutting-edge civilian high-tech fields but has also positioned itself as a pioneer in advancing the commercialization of C/C composites.
  How far your thoughts go, that's how far your actions will take you. Since October 2006, the company has filed 51 patent applications, with 32 already granted. Additionally, two PCT patents and one European patent have entered the national phase. The company has also established one national industry standard and is currently developing three more. As a result, the company’s independent intellectual property rights and intangible assets continue to grow steadily, providing strong support for its survival and sustainable development.


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  On June 21, 2011, a delegation from Tsinghua University Science Park visited KBC Company. Members of the delegation and the company's technical staff jointly discussed the development and application of advanced technology products in relevant fields. Such visits have become a regular occurrence at KBC.
  KBC boasts an innovative team comprising academicians, PhDs, senior engineers, and skilled technicians, boasting robust R&D capabilities and a strong capacity for continuous innovation. From its inception, the company established a dedicated industry-academia-research (IAR) working group to meticulously plan and execute its IAR initiatives. Additionally, KBC set up a cutting-edge R&D base at the Powder Metallurgy Research Institute of Central South University, providing critical support for seamless collaboration among industry, academia, and research institutions. To further facilitate this collaboration, KBC constructed an expert residence building at its production headquarters in Yiyang, offering convenient living accommodations for leading experts while fostering synergies between industry, academia, and research. This facility also serves as a hub for tackling key technical challenges and nurturing emerging talent through specialized training programs. Moreover, KBC has assembled a state-of-the-art R&D center, bringing together renowned scholars from Central South University, distinguished experts from related industries, and the company’s own elite technical staff, including senior engineers and promising young graduates from top universities. This multidisciplinary team is tasked with translating groundbreaking IAR achievements into practical applications that drive business growth. In a significant move to strengthen its commitment to innovation, KBC invited Academician Huang Boyun, President of Central South University, to serve as the company’s Chief Scientist, providing strategic guidance and ensuring the sustained, healthy development of its IAR efforts. To fully advance systematic innovation and unlock productivity potential, KBC has signed a landmark IAR strategic cooperation agreement with Central South University, enabling the joint sharing of resources and expertise between the university and the company. Additionally, KBC has established a reciprocal visit and joint meeting mechanism with relevant institutes at Central South University, organizing regular and ad-hoc exchanges to collaboratively identify priority projects and formulate concrete action plans. Complementing these initiatives, KBC has introduced the "Three Major Strategic Incentive Measures for Branding, Patenting, and Standardization" tailored specifically for Hunan KBC Composite Materials Technology Co., Ltd., encouraging employees to embrace innovation wholeheartedly. At the same time, the company has adopted a "tolerance for failure" policy, creating a supportive and flexible environment that empowers employees to pursue bold, independent innovations.
  Technology drives development, and innovation unlocks potential. In March 2008, a high-performance, large-size carbon fiber composite crucible—and its associated preparation technology—received provincial-level scientific and technological achievement appraisal, with the overall technology reaching an internationally leading level. In June 2008, the carbon/carbon composite crucible was approved as a National Key New Product by China’s Ministry of Science and Technology. In 2010, the company’s “high-purity silicon crystal growth thermal field carbon/carbon composite products” were officially recognized as the recommended high-tech product for the United Nations Pavilion at the 2010 Shanghai World Expo in China.
  "Prioritizing science and technology and boldly pursuing independent innovation are becoming both a source of pride and a sense of responsibility for KBC!" said Liao Jiqiao, General Manager of KBC.


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  From October 15 to 17, 2010, the "Fourth Batch of Hunan Province's Intellectual Property Advantage Cultivation Enterprises and Pilot SME Training Workshop," hosted by the Provincial Intellectual Property Bureau, kicked off at the School of Law of Hunan University. KBC, as one of the fourth batch of enterprises selected for intellectual property advantage cultivation, participated in the training and was awarded the "Hunan Province Intellectual Property Advantage Cultivation Enterprise" certificate by the Hunan Provincial Intellectual Property Bureau. This milestone underscores the tech sector's growing recognition of its rising prominence.
  KBC's independent innovation initiatives have propelled the company toward rapid and sustainable growth, earning high recognition from the science and technology sector. With robust support from provincial and municipal science and technology departments, KBC successfully secured two consecutive years—2006 and 2007—as key projects under the province’s “11th Five-Year Plan” special approval program for new industrialization. From 2006 to 2010, the company was also selected to lead a foundational research project under the Ministry of Science and Technology’s prestigious 973 Program. Additionally, in 2007 and 2008, KBC undertook innovative funding projects supported by the same ministry. In November 2008, KBC’s groundbreaking “Carbon/Carbon Composite Crucible for Single-Crystal Silicon Growth Furnaces” received endorsement from the national Torch Program. Building on this success, the company further advanced its mission by launching the “Demonstration Project for Industrializing High-Tech Production of Large-Scale, High-Performance Carbon Fiber Composite Crucibles” in February 2009. This initiative was subsequently included in both the National Development and Reform Commission’s High-Tech Industry Development Program and the national financial subsidy plan. Thanks to these transformative projects, KBC has accelerated the commercialization of its cutting-edge technologies. Its lineup of civilian products—including high-temperature furnace boats, heating elements, crucible holders, C/C fasteners, single-crystal furnace C/C crucibles, C/C rods, and C/C panels—are all meticulously developed on the foundation of the company’s 2004 “National First Prize for Technological Invention.” These products boast fully independent intellectual property rights and can withstand extreme temperatures as high as 2,600°C, making them ideal for use across industries such as new energy, metallurgy, and heat treatment. Notably, they have already begun replacing imported alternatives, positioning KBC’s offerings with exceptional market potential. Amidst the dynamic shifts of competitive markets, KBC’s C/C rods have even made their way overseas, finding buyers in Germany. Meanwhile, its C/C fasteners have gained significant traction, earning widespread acclaim for their reliability and reputation across multiple regions, including Hunan, Sichuan, Chongqing, Jiangxi, Shandong, Henan, Jiangsu, Zhejiang, and Shanghai. Beyond domestic success, KBC’s single-crystal furnace C/C crucibles have become indispensable components in solar energy production at several renowned enterprises, serving customers across the Yangtze River Delta, central and western China, the South-Central region, and North China. As a result, KBC has firmly established itself as a global leader in its field, while its flagship brand, “KBC,” continues to gain momentum both domestically and internationally.